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B1 resto
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Dave
2nd gear


Joined: 03 Mar 2009
Posts: 56


Location: Allestree, Derbyshire

PostPosted: Sun Mar 22, 2009 9:45 pm    Post subject: B1 resto Reply with quote

ok, decided to have a play with the box of bits I've aquired. First job was to see if it would turn over, so stuck the kickstart on and..........nothing.... mmmmm? right thinks I, lets have a go at selecting gears,so on with the linkage and......nothing... double mmmmm? Only one thing for it, full strip down and inspection..heres some pics...
engine on bench

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Cases split

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kickstart mech removed to show sellector forks in the wrong place.

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broken kickstart pinion holder lying in bottom of gearbox

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broken kickstart pinion holder.

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malc87
4th gear


Joined: 15 May 2007
Posts: 334


Location: manchester uk

PostPosted: Sun Mar 22, 2009 10:40 pm    Post subject: Reply with quote

so much for the rebuilt engine :shock:
the bloke must have been absolutely clueless .
still, piece of mind in doing it yourself :D
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Dave
2nd gear


Joined: 03 Mar 2009
Posts: 56


Location: Allestree, Derbyshire

PostPosted: Sun Mar 22, 2009 11:22 pm    Post subject: Reply with quote

hi malc, not as bad as it seems, just needs putting together correctly and a new pinion holder, now its down though, i'm wondering if its worth a recon crank as one main is a bit rough..any tips were to go for this?
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g6mow
5th gear


Joined: 01 Apr 2006
Posts: 773


Location: Lancashire, England

PostPosted: Sun Mar 22, 2009 11:28 pm    Post subject: Reply with quote

http://www.kawasakitripleparts.com/RECONDITIONED-CRANKSHAFTS

In stock off the shelf :D
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The Wolfman
5th gear


Joined: 24 Oct 2007
Posts: 821


Location: South, North and East Yorkshire, It's a big place!

PostPosted: Mon Mar 23, 2009 8:50 am    Post subject: Reply with quote

Oh dear it has met with some ruffian, at least it's in good hands now.
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simonh
tankin it !!!!


Joined: 25 Oct 2007
Posts: 1323


Location: durham, england

PostPosted: Tue Mar 24, 2009 11:17 pm    Post subject: Reply with quote

not a brilliant picture dave, but those selector forks look very untarnished mate, bit of a score with 250's normally screwed
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Dave
2nd gear


Joined: 03 Mar 2009
Posts: 56


Location: Allestree, Derbyshire

PostPosted: Wed Mar 25, 2009 12:41 am    Post subject: Reply with quote

simonh wrote:
not a brilliant picture dave, but those selector forks look very untarnished mate, bit of a score with 250's normally screwed


well spotted mate, the two pictured are as new with no blueing or major witness marking on the tangs or the selector drum pins, makes me think that they have been changed at some time, but the 3rd fork, the one on the selector drum, has got some scars (not measured the clearences yet but expect to change) will try to get some better pics up asap and thanks for the comments, please keep em coming. I'm taking the crank and barrels to my friendly local engineer for inspection tommorow so should have a better idea as to whats needed in that department to....cheers....Dave.
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Dave
2nd gear


Joined: 03 Mar 2009
Posts: 56


Location: Allestree, Derbyshire

PostPosted: Wed Mar 25, 2009 11:15 am    Post subject: Reply with quote


Click to see full size image

not a very good pic but it shows the diferent wear on the 3 forks.
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simonh
tankin it !!!!


Joined: 25 Oct 2007
Posts: 1323


Location: durham, england

PostPosted: Wed Mar 25, 2009 11:45 pm    Post subject: Reply with quote

defo nearly new or new them mate

main one doesnt look too bad, i've never managed to find a NOS one yet, i've got tuther two NOS tho :D
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Dave
2nd gear


Joined: 03 Mar 2009
Posts: 56


Location: Allestree, Derbyshire

PostPosted: Fri Mar 27, 2009 12:20 am    Post subject: Reply with quote

got me barrels back today, first over size and honed to match the new pistons :D  going to get the crank recond as soon as funds allow :roll: but one question, should I be able to select all 5 gears by hand (engine on bench) or does the 4th gear need to be spinning to allow engagment? I can only select 1st and neutral at the moment....anyone help?.........Thanks Dave.


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